Customizable Cast Iron Worm Gear Speed Reducer Wp Series 95% Efficiency

• Customization: Available
• Application: Motor, Machinery, Agricultural Machinery
• Hardness: Hardened Tooth Surface
• Model NO.: WP SERIES
• Installation: Horizontal Type
• Gear Shape: Bevel Gear
• Step: Four-Step
• Type: Gear Reducer
• Color: Blue Silver Red and So on
• Efficiency: 95%~96% (Depends on The Transmission Stage)
• Housing Hardness: Hbs190-240
• Transport Package: Box Good
• Trademark: GUGE
• Origin: China
• Package Size: 80.00cm * 60.00cm * 60.00cm
• Package Gross Weight: 20.000kg

Product Description

Product Description

Engineered for unparalleled durability and versatile utility, the WP Series Right Angle Cast Iron Worm Gear Reducer stands as a pinnacle of heavy-duty motion control solutions. Expertly constructed from high-strength cast iron, this robust housing offers superb heat dissipation and resists corrosion, making it a top choice for challenging industrial environments. The innovative 90° right-angle design maximizes space efficiency, allowing for effortless integration into compact machinery, conveyor frameworks, and complex automation systems.

 

At its heart, the reducer boasts a precision-machined worm and worm gear set, ensuring smooth, whisper-quiet operation coupled with high torque capacity (up to 500 Nm) and diverse reduction ratios that range from 5:1 to 100:1. The worm gear's self-locking characteristic enhances safety by preventing backdriving-crucial for applications demanding unwavering positional stability.

 

What truly distinguishes the WP Series is its remarkable customizability. Opt for flange, foot, or shaft-mounted configurations, with optional output shafts (solid/hollow), input adapters (tailored for motors or belts), and IP65-rated seals to ensure dust and water resistance. Customize the ratios, surface treatments (paint or galvanization), and mounting brackets to perfectly align with your project's unique requirements.

 

Purpose-built for industries such as manufacturing, mining, and logistics, the WP Series excels in roles like conveyor drives, lifting equipment, and packaging machinery. Each unit is rigorously tested to guarantee efficiency (up to 85%) and reliability, all supported by a comprehensive 2-year warranty.

 

Rely on the WP Series to convert power into precision, where enduring durability harmonizes with unmatched flexibility.

 

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Key Highlights: Robust cast iron construction | Space-saving 90° right angle design | Safety-enhancing self-locking mechanism | Tailored configurations | Superior torque capacity | Industrial-grade reliability for demanding applications.
An ideal choice for engineers, OEMs, and maintenance teams seeking bespoke motion solutions.

 

 

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Detailed Photos

 

 

Product Parameters

size	ratio	A	AB	B	BB	CC	H	HL	M	N	E	F	G	Z	input shaft			output shaft			(kg)
															HS	U	TXV	LS	S	W×
40		143	87	114	74	40	138	40	90	100	70	80	13	10	25	12	4×2.5	28	14	5×3	4
50		175	107	150	97	50	173	50	120	140	95	110	15	12	30	12	4×2.5	40	17	5×3	7
60	10 15 20 25 30 40 50 60	198	122	168	112	60	204	60	130	150	105	120	20	12	40	15	5×3	50	22	6×3.5	10
70		231	140	194	131	70	236	70	150	190	115	150	20	15	40	18	6×3.5	60	28	8×4	15
80		261	160	214	142	80	268	80	170	220	135	180	20	15	50	22	6×3.5	65	32	10×5	20
100		322	190	254	169	100	329	100	190	270	155	220	25	15	50	25	8×4	75	38	10×5	35
120		381	229	282	190	120	430	120	230	320	180	260	30	18	65	30	8×4	85	45	14×5.5	60
135		433	260	317	210	135	480	135	250	350	200	290	30	18	75	35	10×5	95	55	16×6	80
155		504	302	382	252	155	531	135	275	390	220	320	35	21	85	40	12×5	110	60	18×7	110
175		545	325	402	262	175	600	160	310	430	250	350	40	21	85	45	14×5.5	110	65	18×7	150
200		587	350	467	305	200	667	175	360	480	290	390	40	24	95	50	14×5.5	125	70	20×7.5	215
250		705	420	552	360	250	800	200	460	560	380	480	45	28	110	60	18×7	155	90	25×9	360

Installation Instructions

 

 

Company Profile

Changzhou Changyulong Reducer Co., Ltd, a venerable leader in the production of cycloidal gear reducers, boasts years of rich production history. Our company operates with an integrated management system, producing goods in strict alignment with JB298281 ministry standards. Our products have been recognized as qualified by the International Provincial Bureau of Standards, offering contemporary cycloidal gears that meet modern demands.
Our company's cycloidal pinwheel reducer, an innovative transmission machine, employs the planetary transmission principle and cycloidal pinwheel tooth meshing. It finds widespread application in textile printing and dyeing, light industry food sectors, metallurgy, mining, petrochemical industries, as well as lifting, transportation, and construction machinery, fulfilling the demands of drive and speed adjustment devices.
Our factory's cycloidal reducers are renowned for their exemplary quality, reliability, comprehensive specifications, and competitive pricing. Guided by our principles of "sincerity and credibility," we adhere to a 'quality first, customer first' ethos, ensuring that customers receive significant technical and economic benefits through reliable use, which has earned us acclaim across various sectors.

 

Certifications

Packaging & Shipping

FAQ

1. How do I choose the right WP Series reducer for my application?
Start by identifying your torque requirement (up to 500 Nm), reduction ratio (5:1-100:1), and mounting style (foot/flange/shaft). Consider environmental factors: IP65 seals protect against dust/water, while cast iron housing suits high-temperature or corrosive settings. For vertical/horizontal setups, our 90° right-angle design optimizes space - share your CAD drawings for custom mounting brackets!

 

2. Does the WP Series support self-locking?
Yes! The worm gear's geometry prevents backdriving at ratios ≥10:1, ideal for lifts, conveyors, or static loads. Note: Self-locking is torque-dependent - consult our engineers for high-load scenarios.

 

3. How do I install the reducer?
Ensure alignment with the motor/output shaft (≤0.05mm ). For hollow-shaft models, use the supplied key and clamping collar. Avoid over-tightening mounting bolts - torque specs are listed in the manual. Pro tip: Run it idle for 30 minutes post-install to check for noise/vibration.

 

4. What maintenance does it require?
Lubrication is key! Use EP150-220 gear oil (replace every 2,000 hours or annually). Check seals for leaks and housing temperature (≤80°C during operation). No greasing needed - the bath-lubricated design minimizes downtime.

 

5. Can I customize the output shaft or housing?
Absolutely! Choose solid/hollow shafts (metric/SAE), flange sizes, or add B5/B14 motor adapters. We offer custom paint (RAL colors), galvanization, and even flange drilling patterns - lead time is 2-4 weeks for bespoke orders.

 

6. Why is the noise level higher than helical reducers?
Worm gears inherently produce more noise (75-85 dB) due to sliding contact. For quiet operation (≤70 dB), opt for our WP-Silent variant with precision-ground gears - ideal for food packaging or medical equipment.

 

7. What's the warranty?
2 years for defects in materials/workmanship, excluding wear parts (seals, oil). Register your product online for extended coverage.

 

8. Can it run continuously at 100% load?
Yes, but monitor temperature! The cast iron housing dissipates heat efficiently, but ambient temps >40°C may require a cooling fan (available as an accessory).

 

9. How to troubleshoot overheating?
First, check oil level (1/3-1/2 housing height). If oil is black/gritty, replace it. Ensure proper ventilation - blocked cooling fins raise temps. Still hot? Contact us - we'll audit your load calculations.